How ForgeOS Works
Describe what you need. Watch it build.
Go live in weeks, not years.
The 30-Second Version
Connect
ForgeOS connects to your existing systems—ERP, historians, PLCs, databases. We don't replace your infrastructure. We plug into it.
Describe
Tell ForgeOS what you need in plain English. Operator screens. Production reports. Quality workflows. Describe it like you're explaining it to a new hire.
Deploy
ForgeOS generates production-ready features—not mockups, not prototypes. Real screens your operators use tomorrow.
This is how 15-minute features actually work
RAD = Rapid Application Development. It's not magic. It's architecture built for manufacturing variability.
Step 1: Describe Your Feature
ForgeOS understands manufacturing context—it knows what batch tracking means, what operator sign-off requires, what data validation heat treatment needs.
Step 2: AI Analyzes Context
ForgeOS matches your request against: • Your connected data sources • Manufacturing domain patterns (quality, production, maintenance, traceability) • Your existing workflows and data structures • Compliance requirements for your industry
Step 3: Select AI Agent
ForgeOS recommends the right AI agent for your request. Agents are pre-trained on manufacturing domains: • Quality Agent — IATF 16949, PPAP, SPC, defect tracking • Production Agent — scheduling, WIP, cycle times • OEE Agent — availability, performance, quality metrics • Traceability Agent — lot tracking, genealogy, recall • Maintenance Agent — work orders, TPM, asset tracking
You can customize agents or create new ones
Step 4: Generate & Review
ForgeOS generates: • Complete UI (forms, tables, dashboards) • Database schema and API endpoints • Validation logic and business rules • Mobile-responsive layouts • Test coverage
Step 5: Deploy
One click. Feature goes live. No staging servers, no deployment tickets, no change control boards (unless you want them).
Watch a feature get built in real-time
From description to deployed feature in under a minute.
If you can describe it, ForgeOS can build it
AI creates a complete product definition
Describe a product. ForgeOS generates BOM, routing, work instructions, and quality plan—ready for manufacturing.
From product description to manufacturing-ready in under a minute.
Data Entry Screens
Batch tracking, quality checks, time logging—any form your operators need to fill out
Work Instructions
Step-by-step procedures with photos, videos, sign-offs, and automatic revision control
Dashboards
Real-time production status, OEE displays, andon boards—visible on any screen or TV
Production Reports
Shift summaries, yield reports, downtime analysis—generated automatically or on-demand
Quality Analytics
SPC charts, Pareto analysis, defect trending—live, not yesterday's data
KPI Tracking
Whatever you measure, however you measure it—ForgeOS adapts to your metrics, not the other way around
Approval Workflows
Multi-level sign-offs, deviation approvals, NCR routing—configurable to your org structure
Alerts & Notifications
Threshold breaches, quality escapes, maintenance triggers—pushed to the right people instantly
System Integration
Pull from ERP. Push to historians. Connect to PLCs. ForgeOS speaks your systems' language
Don't see your use case? That's the point—ForgeOS builds what YOU need, not what a product manager assumed you need.
From orders to execution—one connected flow
Import orders, schedule production, track execution. ForgeOS handles the complexity so you don't have to.
Order management and intelligent scheduling in action.
Order Management
Import from ERP or create directly. Track status from release through completion.
Intelligent Scheduling
AI-assisted scheduling considers capacity, constraints, and priorities. Drag-and-drop adjustments.
ISA-95 Compliant
Full state machine: Forecast → Released → Ready → Dispatched → Running → Complete. Proper manufacturing execution.
Real-Time Visibility
Kanban and list views. See what's running, what's at risk, what's blocked—instantly.
Multi-Plant Capable
Coordinate across facilities. Balance load. Optimize for cost, capacity, or delivery.
Connects to everything. Replaces nothing.
ForgeOS sits alongside your existing systems. We're not asking you to rip and replace.
ForgeOS
ERP Systems
- • SAP
- • Oracle
- • NetSuite
- • Microsoft D365
Historians & Databases
- • OSIsoft PI
- • Ignition
- • SQL Server
- • PostgreSQL
Shop Floor Equipment
- • PLCs (OPC-UA)
- • Sensors (MQTT)
- • Barcode/RFID
- • Vision Systems
API Connections
REST, GraphQL, SOAP for cloud/enterprise systems
Database Links
Direct SQL for historians and data warehouses
Industrial Protocols
OPC-UA, MQTT, Modbus for shop floor equipment
File Exchange
CSV, XML, EDI for legacy system compatibility
Integration Timeline: Days to weeks, not months
4 weeks from kickoff to go-live
Here's exactly what happens when you start with ForgeOS
Post Go-Live: Continuous Expansion
- • Add features as needs emerge (15 minutes each)
- • Expand to additional lines, areas, or plants
- • Your team owns it—no dependency on ForgeOS for changes
Enterprise security. Industry compliance. No exceptions.
Security
Data Encryption
AES-256 at rest, TLS 1.3 in transit
Access Control
Role-based permissions, SSO/SAML, MFA
Multi-Tenant Isolation
Your data is YOUR data—complete separation
Audit Logging
Every action tracked, tamper-proof logs
SOC 2 Type II
Certified annually
Penetration Testing
Third-party testing quarterly
Compliance
ISO 27001
Information security certified
GDPR Ready
Data privacy controls built-in
21 CFR Part 11 Capable
Electronic signatures, audit trails for FDA
IATF 16949 Support
Quality management for automotive
CMMC Level 2 (In Progress)
Defense contractor requirements
GovCloud Option
AWS GovCloud for government/defense
Security documentation available under NDA for enterprise procurement review.
Deploy your way
Cloud, on-premise, or air-gapped. Your data, your rules.
Cloud (Standard)
Most manufacturers
AWS (US regions)
< 1 hour
Automatic, continuous
SOC 2, ISO 27001
Subscription
On-Premise
Data sovereignty requirements, air-gapped facilities
Your data center
1-2 weeks
Managed release cycles
Your infrastructure + ForgeOS security
License + support
GovCloud
Defense contractors, federal compliance
AWS GovCloud (US)
1-2 weeks
Managed release cycles
CMMC Level 2, FedRAMP (in progress)
License + compliance support
Not sure which option fits? We'll help you decide based on your requirements, not our preference.
Common questions
Seeing is believing
15 minutes. Your questions. A feature built live.
No slides. No "imagine if." Just ForgeOS working.